3M™ VHB™ Tape 5981-040
3M™ VHB™ Tape 5981-040 is a premium ultra thin double sided acrylic foam bonding tape specifically developed for electronic device manufacturing. Unlike conventional foam tapes or liquid adhesives, it features a unique multilayer construction consisting of a thin carrier film coated with high performance modified acrylic foam adhesive on both sides. This advanced design delivers excellent bonding, waterproof sealing and exceptional bonding strength, even with narrow bond lines. Its Polyester (PET) carrier enables precise die cutting and clean removability for rework and allowing conversion into ultra narrow bond lines as small as 0.5 mm.
Designed for today’s compact electronic assemblies, 3M™ VHB™ Tape 5981-040 provides reliable long-term performance while simplifying manufacturing processes and improving production efficiency.
- Ultra-Thin 0.40 mm Construction:- Engineered with a total thickness of just 0.40 mm (16 mil), making it ideal for compact electronic devices requiring minimal bond-line thickness.
- Narrow Bond Line Capability:- Can be precisely converted into bond lines as narrow as 0.5 mm, making it suitable for miniature electronic components and precision assemblies.
- High Bond Strength:- Provides exceptional adhesion to plastics, metals, and glass, ensuring durable structural bonding even in demanding applications.
- Excellent Impact Resistance:- Its modified acrylic foam construction effectively absorbs shock and vibration, protecting delicate electronic assemblies from impact damage.
- Outstanding Anti-Lifting Performance:- Designed to resist edge lifting and maintain reliable adhesion even after prolonged exposure to heat and mechanical stress.
- Waterproof Sealing:- Offers excellent waterproof performance, including IPX8-level water resistance, helping protect sensitive electronic components from moisture ingress.
- Improved Reworkability:- Unlike many permanent bonding tapes, it offers better removal characteristics, making component replacement and repair easier during manufacturing or servicing.
- Pressure Sensitive Adhesive:- Provides immediate handling strength without requiring curing, reducing production time and increasing assembly efficiency.
- Excellent Conformability:- The flexible acrylic foam easily adapts to uneven surfaces while maintaining consistent bond strength across the entire bonding area.
- Long-Term Durability:- Highly resistant to environmental aging, temperature variations, moisture, and vibration for dependable long-term performance.
| Adhesive Type | Acrylic |
| Application | Impact Resistance |
| Brands | VHB™ |
| Catalog Number | 5981-040 |
| Core Size (Imperial) | 3 in |
| Core Size (Metric) | 76.2 mm |
| Foam Type | Very Conformable |
| Indoor/Outdoor | Indoor/Outdoor |
| Industries | Electronics |
| Liner Material | Polyester |
| Product Color | Black |
| Shelf Life | 24 Month |
| Size | As per your requirement |
Recommended Applications
- Smartphone & Tablet Assembly: Ideal for bonding display modules, back covers, bezels, battery assemblies, and internal electronic components.
- Electronic Display Bonding: Provides secure attachment of LCD, OLED, and touch display components while maintaining a thin, clean bond line.
- Precision Component Mounting: Suitable for permanently bonding sensors, cameras, speakers, antennas, and other compact electronic modules.
- Plastic-to-Metal Bonding: Creates durable bonds between stainless steel, aluminum, polycarbonate, acrylic, and other engineering plastics commonly used in electronic devices.
- Waterproof Electronic Assemblies: Helps create moisture-resistant seals around sensitive electronic components requiring enhanced environmental protection.
- Impact-Resistant Device Assembly: Designed for products exposed to vibration, shock, and repeated handling while maintaining long-term adhesion.
- Wearable Electronics: Excellent for smartwatches, fitness trackers, medical devices, and other compact wearable products requiring reliable thin-profile bonding.
- Consumer Electronics Manufacturing: Widely used in smartphones, tablets, laptops, cameras, gaming devices, and other high-performance electronic products.
- Industrial Electronic Equipment: Suitable for control panels, communication devices, testing equipment, and industrial electronics requiring durable structural bonding.
- Precision Manufacturing Applications: An ideal bonding solution wherever narrow bond lines, clean aesthetics, waterproof sealing, and long-term durability are required.
- What is 3M™ VHB™ Tape 5981-040 used for?
It is primarily designed for bonding components in electronic devices such as smartphones, tablets, displays, wearable electronics, cameras, and other compact electronic products. - What makes 3M™ VHB™ Tape 5981-040 different from standard foam tapes?
It features a unique multilayer construction with a thin carrier film and modified acrylic foam adhesive on both sides, providing stronger bonding, improved impact resistance, waterproof sealing, and better reworkability. - Can this tape be used for narrow bond lines?
Yes. It can be converted into bond lines as narrow as 0.5 mm, making it ideal for precision electronic manufacturing. - Is the tape waterproof?
Yes. It offers IPX8 waterproof performance, making it suitable for electronic assemblies requiring moisture protection. - Does it provide good impact resistance?
Yes. The acrylic foam absorbs vibration and mechanical shock, helping protect sensitive electronic components during daily use. - Can the tape be removed during servicing?
Compared to many permanent acrylic tapes, 3M™ VHB™ Tape 5981-040 offers improved reworkability, making component replacement easier when necessary. - What materials can it bond?
It bonds exceptionally well to stainless steel, aluminum, glass, polycarbonate, acrylic (PMMA), and many other engineering plastics commonly used in electronic devices. - Is it suitable for long-term industrial use?
Yes. It provides excellent long-term durability with outstanding resistance to moisture, heat, vibration, impact, and environmental aging, making it ideal for demanding electronic manufacturing applications.
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Customized Solutions of 3M Industrial Tapes
Custom Size Tapes Rolls
The 3M Industrial range of Tapes comes in standard widths & lengths only, however, to cater to customized requirements of widths & lengths 3M Industrial Tapes & adhesive division appointed an authorised convertor. We bring 3M authorized converters and have the latest jumbo roll & log roll tape razor-slicing machine to cut the tapes as per the client’s requirements. Also, for the customized length of the tapes, we have rewinder length counting features.
Custom Shape Die Cut Tapes
We have all the capability and hi-tech machines to provide the die-cut tape parts converted from jumbo tape rolls of 3M Industrial Tapes & other world-leading Industrial Tapes. We have various Die Cutting machines to convert any type of Tape die cutting & use the best-fit machine as per the project requirement that can be:
Lamination
Most 3M tapes come with signal side silicon liners paper and for any type of Tape die cutting it’s required to laminate the other side of tapes with liners. We have various types of Tapes, and national machines to execute all types of Tapes roll laminations. Also, we have expertise in laminating two different types of Tapes or engineering performance materials.
